AA

Ahmed Abdelrahman

Mechanical Design Engineer

Experienced Mechanical Design Engineer with a strong background in integrating complex systems, optimizing automated handling solutions, and leading project execution. Skilled in engineering analysis, CAD verification, and cross-functional team coordination to deliver high-quality designs and improve efficiency.

Expertise

Mechanical Design & Engineering Analysis

Expertise in CAD verification, tolerance analysis, GD&T, and DFMEA to ensure design accuracy and manufacturability across various components.

SolidWorksSiemens NXGD&TTolerance AnalysisDFMEA

Project Integration & Coordination

Managing integration activities for complex assemblies, coordinating cross-functional teams, and overseeing projects from concept to installation.

Project ManagementSupplier CollaborationTeam CoordinationPLM (Teamcenter)Integration

Automation & Handling Systems

Designing and optimizing automated handling systems, including conveyor layouts and material flow solutions for assembly lines.

AutomationConveyor SystemsMaterial FlowSystem OptimizationRobotics

3D Printing & Prototyping

Utilizing additive manufacturing techniques for rapid prototyping and design validation, and facilitating workshops on 3D printing.

3D PrintingPrototypingAdditive ManufacturingDesign ValidationArtCAM

Featured projects

Electric Motor Assembly Integration

Managed integration activities for electric motor assemblies across multiple components, supporting delivery for a program serving 6+ product variants.

Impact: Performed engineering analyses (stack-ups, tolerance checks, CAD verification) across 100+ parts, improving accuracy and reducing design issues before release.

Automated Handling Systems Design

Designed and optimized automated handling systems for TV product assembly lines, including conveyor layouts and material flow solutions.

Impact: Designed and 3D-printed prototypes for validation, accelerating design cycles and ensuring manufacturability before production.

Custom Metalworking Solutions

Managed mechanical projects from concept to installation, ensuring technical compliance and timely delivery. Designed and optimized custom metalworking solutions.

Impact: Applied value engineering and supervised fabrication to align proposals with client specifications and budget constraints.

Career highlights

2022

Managed integration activities for electric motor assemblies across multiple components, supporting delivery for 6+ product variants at Capgemini Engineering.

2022

Built a VBA tool that automated routine CAD checks and stack-up studies, cutting manual effort by 40%.

2019

Designed and optimized automated handling systems for TV product assembly lines as a Senior Innovation Engineer.

2017

Managed mechanical projects from concept to installation, ensuring technical compliance and timely delivery at Al Ekhlas.